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Water-cooled Plating Rectifier

고전류제품 Water-cooled Plating Rectifier

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  • FlexKraft power supply for the most demanding operating environments.
  • FlexKraft water-cooled rectifiers have consistently demonstrated improved reliability and performance in electroplating processes, including chrome plating, alkaline zinc, zinc-nickel, reel-to-reel plating, and copper electrowinning.
  • Optimize your high-current AC to DC power supply needs for electroplating lines with our FlexKraft air-cooled SMPS rectifier. Ideal for applications not affected by the above-mentioned environmental conditions.
  • Modular design
  • Dual Mode
  • Low Ripple
  • Industrial standard digital interface
  • High Accuracy
  • Polarity reverse option
  • Independent settings for currents and voltage
Specification
  • Supply voltage: 380 – 480 VAC ± 10%, 50 – 60 Hz, 3 Phase / 220 VAC ± 10%, 50 – 60 Hz, 3 Phase / for maximum 2×7 VDC / 300A per module
  • EMC conformity: According to EN 61000A–6–4, Emissions and EN 61000A–6–2, Immunity
  • LVD conformity: According to EN-62477-1
  • Protection class: IP44
  • Power factor: ≥ 0.93 at rated load
  • Efficiency: Typically 0.9 at rated output
  • Ambient temperature: Max. 50°C
  • Cooling: Water cooling
  • Water inlet temperature: 20–35°C but not below condensation
  • Temperature rise: 10°C
  • Water pressure: 1–6 bar
  • Pressure drop: 1 bar
  • Control precision: Voltage/current < ± 1%
  • DC ripple: < 2% of rated output current at constant current mode in the entire range of regulation
  • Regulation range: Stepless at constant voltage or current 0–100%
  • Duty ratio: Designed for continuous operation at rated load up to 1000m altitude
  • HMI and Digital interface: Digital Display with Keypad; Modbus RTU/RS–485; Profibus DP/RS–485
  • Protection: Over-current, Over-voltage, Overtemperature, Short circuit, Open circuit, Module failure
  • Setting parameters: Current, Voltage, On / Off, Start / Stop, Stand by / Run, Amp hours, Run time, Clear counters
  • Measurement parameters: Actual current, Actual voltage, On signal, Run signal, Actual Amp hours, Actual run time, Alarm status (cause of
  • alarm)., End of process

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상세정보

 

Five reasons to buy FlexKraft water-cooled rectifier

  1. Your plating environment is too hot for air cooling (40°C or more)
  2. You don’t want to invest in a controlled cooling environment for your power supplies
  3. Conditions are too dusty or harsh for effective air cooling
  4. You want to reduce thermal stress to optimise rectifier life and performance
  5. You use corrosive alkaline solutions, or powder bases that generate particulates

 

Key Technical Advantages

Standardization and modular design

  • facilitate redundancy. If a module would fail, operation can be continued with less output
  • It takes less than 15 min to exchange a faulty power module, reducing standstill.
  • allow for an optimized configuration, saving space and upgrading the power size when needed.
  • with one critical spare part /power module fitting to the entire range of the power supply regardless size and manufacturing year, service/repair are straightforward
  • enable spares optimization, reducing inventory needs and costs.

Dual output

  • The possibility to have one power supply working as two, saves space and up to 15% of the investment cost

Control system

  • The power supply can be run in both CV and CC-mode without limitations, with possibility to set both voltage and current separately. This provides total control of the electroplating process – of highest value when requiring voltage limitation at controlled current.

Operating conditions

  • FlexKraft can operate continuously at maximum output for longer periods in ambient temperature of up to 50°C.

 

The table below displays possible current and voltage values, along with corresponding power supply dimensions.

 

Output
voltage
Number of power modules
0.5 1 2 3 4 5 6 7 8 9 10
0–12V Output DC current 300A 600A 1200A 1800A 2400A 3000A 3600A 4200A 4800A 5400A 6000A
0–15V 250A 500A 1000A 1500A 2000A 2500A 3000A 3500A 4000A 4500A 5000A
0–20V 200A 400A 800A 1200A 1600A 2000A 2400A 2800A 3200A 3600A 4000A
0–24V 300A 600A 900A 1200A 1500A 1800A 2100A 2400A 2700A 3000A
0–30V 250A 500A 750A 1000A 1250A 1500A 1750A 2000A 2250A 2500A
0–36V 600A 1200A 1800A
0–40V 200A 400A 600A 800A 1000A 1200A 1400A 1600A 1800A 2000A
0–45V 500A 1000A 1500A
0–48V 300A 600A 900A 1200A 1500A
0–60V 250A 400A 500A 600A 750A/
800A
1000A 1200A 1250A
0–72V 300A 600A 900A
0–75V 500A 1000A
0–80V 200A 400A 600A 800A 1000A
0–84V 600A
0–90V 250A 500A 750A
0–96V 300A 600A
0–100V 400A 800A
0–105V 500A
0–108V 600A
0–120V 200A 250A 300A 400A 500A 600A 600A
Height* 450 mm 450 mm 590 mm 730 mm 870 mm 1010 mm 1150 mm 1290 mm 1570 mm 1710 mm 1850 mm
Weight* 42 kg 49 kg 76 kg 102 kg 133 kg 160 kg 188 kg 220 kg 251 kg 286 kg 315 kg

* For voltages above 120V or currents above 6000A, contact KraftPowercon.
** The red ‘D’ symbol means that the rectifier can have dual outputs with maximum current halved.